3D-Printed Stallion Drone Gives DIY Mounted-Wing Flight With Elective VTOL Functionality


A refreshed model of the absolutely 3D-printable Stallion fixed-wing drone has been unveiled, that includes twin motors, V-tail configuration and non-compulsory capabilities for versatile flight operations. The plane boasts a wingspan of simply over 130cm (51 inches) and measures practically one meter (39 inches) in size, designed primarily for light-weight PLA filament with further elements printed in additional inflexible supplies like PETG.

YouTube video

Technical Specs and Printing Necessities

The Stallion might be printed on 3D printers with a minimal mattress measurement of 220x220mm (8.7×8.7 inches) and 200mm (7.9 inches) print peak. The design recordsdata accommodate totally different printer capabilities, providing cut up fuselage elements for smaller printers and single-piece variations for bigger machines. The demonstration construct utilized the Elegoo Neptune 4 Max printer with its 420x420x480mm (16.5×16.5×18.9 inches) print quantity, able to temperatures as much as 300°C and print speeds reaching 500mm/s, permitting for carbon fiber-reinforced filaments.

3D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability3D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability

Meeting Course of

The meeting begins with gluing the fuselage elements collectively utilizing 2mm filament items as alignment guides and thick CA glue for bonding. Varied reinforcement components printed from PLA or different inflexible supplies strengthen important connections just like the wing-fuselage junction. The tail meeting integrates servos immediately, with cables routed via the 16mm carbon tube tail growth.

3D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability3D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability

Wing Building and Attachment System

The wings make the most of a 6mm carbon tube as the principle spar, with all segments glued collectively and bolstered on the wing root. A intelligent attachment mechanism using torsion springs from hair clips creates a safe snap-fit lock system that permits wings to be connected and indifferent from the fuselage with a single movement. Equally, the tail connects to the fuselage by way of a threaded mounting aspect that ensures correct alignment.

3D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability3D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability

Management Surfaces and Electronics

Management surfaces use skinny CA polyester hinges, with M2 threaded rods and metallic snap hyperlinks connecting servos to regulate horns. The plane options T-Motor F60 1750KV motors mounted within the wings. Elective 2812 LEDs might be put in on the wing ideas and lined with clear PLA prints. The nostril part can accommodate totally different digital camera choices, together with an ordinary 19x19mm FPV digital camera with inner VTX or a Caddx GM3 gimbal.

Electronics Configuration

For electronics, the construct encompasses a SpeedyBee F405 Wing flight controller, Matek M10Q GPS, and an ELRS RC hyperlink. The creator offers wiring diagrams displaying really useful tools format, connections, and servo/motor channel assignments, together with ArduPilot parameter recordsdata for the SpeedyBee F405 Wing controller as a place to begin for configuration.

3D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability 13D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability 1

VTOL Configuration Possibility

The Stallion might be inbuilt a VTOL model with a tricopter configuration utilizing tilt motors on the entrance. This variant has been demonstrated in flight movies accessible on the creator’s channel, with a devoted construct video for the VTOL conversion deliberate for future launch.

Documentation and Assets

Full design recordsdata, together with STEP format for regularly modified elements, can be found on the creator’s web site. The documentation package deal contains printing pointers, a full invoice of supplies, electronics necessities, and an illustrated construct information. Further assets like parameter recordsdata for ArduPilot configuration with documented breakdowns can be found via the creator’s Discord server.

3D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability 23D-Printed Stallion Drone Offers Diy Fixed-Wing Flight With Optional Vtol Capability 2

Required Equipment

ITEM QUANTITY
10x800mm Carbon Tube (MAIN SPAR) 1
8x600mm Carbon Tube (SECONDARY SPAR) 1
6x435mm Carbon Tube (WING SPAR) 2
16x430mm Carbon Tube (TAIL BOOM) 1
4x260mm Carbon Tube (V TAIL SPAR) 2
4x250mm Carbon Tube (V TAIL SPAR) 2
Thick + Skinny CA Glue 20g tube
CA Activator 1 (non-compulsory however helpful)
M3 Threaded Insert (Outer Ø5mm, peak 5mm) 12
M3 screw 12
Epoxy Glue 1
LW-PLA 1 roll
PETG / PC / different onerous materials Small quantity
CA Polyester hinge 25x20mm 14
Small Torsion Spring with Pin 4
Velcro strap 2
Servo extension cable 4
2812 ARM LED (NAV LIGHTS) 3 (non-compulsory)
Management Horn 1
Pushrod 1

Really helpful Electronics

ITEM SPECIFICATION
Motors T-Motor F60 1750KV / T-Motor F90 1300KV
Propellers 7×4 / 7×5 / 7×6 (one CW, one CCW)
Flight Controller Speedybee F405 Wing or every other Mavlink FC
GPS Matek M10Q or related GPS with compass
Servos 4x EMAX ES08 MAII Metallic Gear or related
ESC 2x BlHeliS 30-40A
Battery 4S (max 4S6P 21Ah Li-Ion) or smaller pack / 3S battery additionally potential
Receiver Matek R24-D ELRS or related
FPV Digital camera + VTX Walksnail Avatar or any digital or analog
FPV Goggles Walksnail Goggles X or every other matching the chosen VTX
Gimbal Caddx GM3 or twin fashions for different FPV methods

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